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Machining 101: What is Electrical Discharge Machining?
WEBJul 10, 2021 · Photo Credit: Adam Wysuph, MC Machinery. Electrical discharge machining, or EDM, is a non-contact process that can machine parts regardless of their hardness. It involves placing an electrode or wire and an electrically conductive workpiece into a circulating dielectric fluid. The fluid acts as an insulator until a specific spark gap and ...
Machining 101: What Are Coordinate Measuring Machines?
WEBSep 11, 2021 · Associate Editor, Modern Machine Shop. A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software. The frames and base of CMMs must be secure from vibration and thermally induced variations. Although aluminum and granite frames are both common, granite ...
Choosing Your Carbide Grade: A Guide | Modern Machine Shop
WEBOct 30, 2021 · BB64 — PVD grades for nickel-based alloys. BB23 — CVD grades for milling cast iron. NN — Hardness Level: The last two digits, in most cases, reflect the hardness level of the different grades in a series. The number usually ranges from 05 to 45 according to the same system explained above about the grade charts.
Electrical Discharge Machining (EDM) | Modern Machine Shop
WEB6 days ago · Electrical discharge machining, or EDM, is a non-contact process that can machine parts regardless of their hardness. It involves placing an electrode or wire and an electrically conductive workpiece into a circulating dielectric fluid. The fluid acts as an insulator until a specific spark gap and voltage ionizes it and enables a spark to ...
Machining 101: What is Turning? | Modern Machine Shop
WEBAug 14, 2021 · Evan Doran. Associate Editor, Modern Machine Shop. Turning is the process of using lathes to remove material from the outer diameter of a rotating workpiece. Single-point tools shear metal from the workpiece in (ideally) short, distinct, easily recyclable chips. CNC lathes with constant surface …
How To Passivate Stainless Steel Parts | Modern Machine Shop
WEBOct 1, 2003 · This method of passivation can be accomplished in less than 2 hours. Here is the step-by-step procedure: After degreasing, soak the parts for 30 minutes in a 5 percent solution of sodium hydroxide at 160°F to 180°F (71°C to 82°C). Then rinse the part thoroughly in water.
Properly Reading Dial Indicators | Modern Machine Shop
WEBMay 6, 2021 · Most dial indicators are then used in a comparative mode using a balanced dial, with minus (-) readings on the left of 0 and plus (+) readings to the right of 0. The goal is that the plus and minus tolerances are in the range of the 10 and 2 o’clock positions on the dial. There are also large-approach and over-tolerance ranges to see the work ...
Choosing The Right Grinding Wheel | Modern Machine Shop
WEBDec 15, 2000 · Usually vitrified wheels are used at speeds less than 6,500 surface feet per minute. At higher speeds, the vitrified bond may break. Organic bond wheels are generally the choice between 6,500 and 9,500 surface feet per minute. Working at higher speeds usually requires specially designed wheels for high speed grinding.
A New Milling 101: Milling Forces and Formulas
WEBMar 21, 2011 · MRR = .200 x 1.64 x 19.5 = 6.4 in3/min. For horsepower at the motor (HPm), use formula: HPm = HPC/E. In determining horsepower consumption, “K” factors must be used. The “K” factor is a power constant that represents the number of cubic inches of metal per minute that can be removed by one horsepower.